1.1 Product Characteristics

Ton bag unloder machine is suitable for unloader ton bag packaging materials, it is a big bag unloader machine which integrates ton bag material conveying, electric bag cutting/manual unloader, screening and conveying, airtight dust removal, waste bag collection in one machine. It has fast bag removal speed, low power consumption and good environmental protection effect. This equipment is suitable for mineral, chemical, building materials, grain, feed and other industries of material ton bag. The equipment is suitable for the tons of bags of materials in mineral, chemical, building materials, grain, feed and other industries.

• It is fast and efficient in opening bags. Bag unloading machine for better fluidity of the material, bag unloading speed 8-15 bags / hour (subject to the specific gravity of the material and bag specifications and speed varies)
• Good dust control effect. This equipment adopts fully closed structure to realize synchronous dust collection, and during the work of bag unloader, negative pressure operation, no dust leakage throughout. During the working period of the bag removing machine, it operates under negative pressure, and there is no dust leakage throughout the whole process. The environmental indexes of the working site meet the requirements of national labor hygiene standards.
• High service life of the equipment. Highly abrasion-resistant cutter (or cross cutter) ensures a long service life. Life. It can be reasonably adjusted for different working conditions to meet different material requirements and ensure service life.
• Reasonable space arrangement. The whole machine is compact and beautiful in appearance, from bag conveying to unloading and discharging all in one. Synthesis, can realize the whole process of unloading and conveying in limited space, the equipment is stable, efficient and reliable.
• Flexible design layout. Equipment configuration can be reasonably deployed according to the site, and the design can be flexibly carried out according to the site conditions to meet the space requirements of different working conditions. design to meet the space requirements of different working conditions.
• Low power consumption of equipment. Compared with other equipment, the proportion of power consumption is significantly lower when the same amount of work is accomplished. lower than other equipment, which reduces energy consumption.

1.2 Main Uses and Applications

The equipment covered by these instructions is intended for use in various operations under normal conditions. If used for other purposes or in potentially hazardous environments, special safety regulations must be followed and the equipment must be equipped with devices suitable for the purpose. The equipment must be equipped with devices suitable for the purpose.

• Fine chemicals: paint, carbon black, iron oxide, ceramic powder, heavy calcium, light calcium, bentonite, molecular sieve, kaolin, silica gel powder, activated carbon, etc. Gum powder, activated carbon, etc.
• Pesticide Ore: Urea, Ammonium Chloride, Ammonium Bicarbonate, Soda Powder, Solid Pesticides, Tungsten Powder, Pesticide Auxiliaries, Copper Concentrate Powder, Coal Powder, Phosphate Powder, Alumina Powder, etc. Powder, Coal Powder, Phosphate Powder, Alumina Powder, etc.
• Building materials: cement, clay, yellow sand, quartz sand, clay powder, silica, limestone powder, dolomite powder, wood chip powder, glass fiber, silica, talcum powder, etc. Glass fiber, silicon dioxide, talcum powder, etc.

1.3 Use of environmental conditions

Applicable to places where the ambient temperature does not exceed 40℃ and the humidity is 95%, and the maximum working temperature of the motor does not exceed 95℃.

2. Structural features and working principle

2.1 Overall structure

TCG series tonnage bag splitter is composed of bag feeding system, bag cutting or bag splitting system, pneumatic flow-assisting and empty bag flapping system, control system, automatic dust collection system and machine body. (Ton bag splitter is divided into bag cutting type and bag tapping type, which can be configured differently according to customer’s needs. (According to the customer’s needs to configure a different way of unpacking)

1.1 Bagging machine Lifting of big bags with electric hoist

1.2 Pneumatic flow aid and empty bag tapping system

Pneumatic flow-assisting system is the auxiliary function unit of the bag unloader machine, according to the need to use air disk or air hammer flow-assisting method, so that the materials in the buffer warehouse fall smoothly to the conveying device; the main function of the empty bag tapping is to prevent the bag from retaining the residual material after the material is leaked out, through the two high-pressure nozzles, combined with the pulse-controlled high-pressure airflow blowing, will be residual material

The main function of empty bag flapping is to prevent the residual material left in the bag after leakage.

1.3 Dust collecting system

The automatic backpack dust collection system is integrated with the host machine to meet the negative pressure operation of the equipment and realize the self-flow of dust collection materials into the warehouse without additional storage. No need to add additional storage; material door switch closed unpacking, completely isolated from the outside world, to realize dust-free unpacking operation.

1.4 Control system

By setting each control switch point, it can be operated to complete the whole process of lifting into the bag, dismantling the bag, discharging the material and discharging the waste bag program.

1.5 Machine body

The whole machine is on the pre-buried foundation, and the end support of the lifting beam is fixed, with reliable stability, and can meet the requirements of more than 1-2 tons. Load lifting requirements.

1.6 The front and rear ends of the lifting beam must be kept horizontal to avoid tilting the electric hoist back and forth, which may cause difficulty in traveling or run out of control. or run out of control.

3. Working Principle and Main Components

It is necessary to fully understand the contents of this manual before beginning operation of the Ton Bag unloader machine.

If the equipment is operated in accordance with the procedures stated in this manual, it will operate safely and soundly. If the equipment is not operated as described in the manual Our company cannot be held responsible for any consequences that may occur if the equipment is not operated as described in the manual.

The contents of our products and manuals are subject to technological innovations in accordance with new developments. Electrical machinery and equipment are used in current industry and can be dangerous if they are not operated in accordance with safety instructions. For this reason, it is necessary to prevent unauthorized movement, improper use, incorrect operation or maintenance, which can lead to danger. or improper maintenance, which may result in personal injury or property damage.

Technical features

Equipment specifications and performance parameters reference

Bag size: 1000-2000Kg

Working power: AC 380 V±5% 50 Hz (or foreign 60HZ)

Air pressure: ≥ 0.6MPa

Air consumption: ≤ 1 m³/min

Dust removal air volume: 1500-3500m3/h

Relative humidity: ≤80% Environmental humidity: -100C-400Cfd