The working principle and main functions of automatic truck loading machine
As a key equipment in modern logistics system, automatic truck loading machine plays an important role. Its working principle starts from the packing of materials, and moves the materials to a specific loading position through a series of precise conveying systems. First of all, the material is placed on the conveying line, and through the conveyor belt, roller or chain and other conveying equipment, the material is smoothly passed to the predetermined loading point. Throughout the process, the automatic loading machine utilizes a variety of sensors to monitor the position and status of the material in real time to ensure the accuracy and stability of the conveying process.

The automatic loading machine follows the trend of “intelligent production” and optimizes and upgrades the conventional loading equipment, which can not only reduce labor costs and occupancy rate of work stations, but also flexibly select the matching models according to the customer’s needs, improve loading efficiency and significantly improve the efficiency of logistics and transportation. The system can be docked with the enterprise warehousing system to achieve complete automation from warehousing to loading, helping customers to improve their own logistics capacity and management level!

e to ensure the accuracy and stability of the conveying process.

In the loading process, the application of automation technology is particularly important. Sensor system is one of the core components of the automatic loading machine, they can accurately detect the size, weight and shape of the material, and transmit these data to the control system. The control system is responsible for coordinating the entire loading process, calculating the optimal loading path and method through complex algorithms, and adjusting the movements of the robotic arm and other execution equipment in real time. As the main actuator of the automatic loading machine, the robotic arm is able to flexibly grasp, move and place materials, and maintain a high degree of accuracy and efficiency during the loading process.

The auto loader also has advanced palletizing function. Through pre-set algorithms, the automatic truck loading machine is able to automatically plan the palletizing scheme according to the size of the materials and the loading requirements. Under the command of the control system, the mechanical equipment will neatly palletize the materials in the wagon according to the established pattern, ensuring that the loading process is rapid and orderly. This automated palletizing operation not only improves the loading efficiency, but also reduces the error of manual operation, which significantly improves the stability and reliability of the overall logistics system.

In summary, the automatic loading machine through a series of complex technology and equipment, to achieve the material from packaging to loading the whole automated operation. Its main functions include accurate material conveying, intelligent loading process and efficient palletizing operation, which greatly improves the automation and intelligence level of modern logistics system.

Application and advantages of automatic loading production line
The application of automatic loading machine in modern industry is becoming more and more extensive, and it has become an important tool to improve efficiency and reduce costs in various industries. In logistics and warehousing, manufacturing and food and beverage industries, the application of automatic loading production line is particularly prominent.

In the logistics and warehousing industry, the automatic loading machine can realize the fast and accurate loading of goods, significantly improve the shipping efficiency, reduce manual intervention, reduce labor costs. For example, after adopting the automatic loading system, large logistics centers can complete the loading and unloading of a large number of goods in a short time, ensuring that the goods are sent out on time and enhancing customer satisfaction.

The manufacturing industry also benefits from automatic loading production lines. Automated loaders are able to work seamlessly with production lines to automatically load semi-finished or finished products from production onto transportation vehicles, reducing the time and error rate of manual operations. The use of automated equipment also effectively avoids damage caused by human factors, thus improving product quality and corporate image.

In the food and beverage industry, the introduction of automated loading systems not only improves production efficiency, but also greatly enhances the safety of the working environment. The industry requires very high hygiene conditions, the traditional manual operation is easy to bring the risk of contamination, while the automatic loading machine can complete the loading and unloading operations without contact, to ensure product hygiene and safety.

The application of automatic loading machine not only brings the improvement of production efficiency, but also significantly reduces the labor cost of enterprises. Through the use of automated equipment, enterprises can reduce their reliance on a large number of low-skilled labor and focus their resources on high value-added work. In addition, the intelligent design of the automatic loading system helps to improve the safety of the operation and avoid the potential safety hazards that may be brought about by human operation.

Many actual cases and data show that the advantages of automatic loading production line in the application are obvious. For example, after the introduction of automatic loading machine in a logistics enterprise, the overall loading efficiency has been increased by more than 30%, while the labor cost has been reduced by 20%. These data not only prove the actual effect of the automatic loading system, but also provide valuable reference experience for other enterprises.

1. Scope of application of the system
Applicable to flatbed and container truck loading;
Applicable to the loading of whole pallet and ton package.
2. Applicable models and description
Description of applicable models:
Applicable to flatbed truck length ≤ 14m; width: 2.2-2.4m;

Applicable to 40-foot containers;

3.Applicable pallet

• Suitable for “field type” and “Kawasaki type” pallets; the shape supports customization;
• Size: support customization; need to be unified within 2 specifications.

Common structural forms of the system Overall push type.
Both: After the external overall yarding is completed, the whole pushed into the container, flatbed truck.

Integral propulsion structure reference

①Palletizing platform; ②Propulsion fork or plate chain; ③Optional high level palletizer;
Adoption of forks or plate chain should be selected according to the characteristics of user’s products.
Configure high level palletizers according to the regularity of the user’s products out of the warehouse.

General application flow of the system
Intelligent vehicle loading process is as follows:
① Read the vehicle one-card through the handheld terminal (industrial flatbed) or enter the vehicle information into the system through license plate scanning; automatically turn on the LIDAR scanning system to scan the size and position of the vehicle body. The system automatically matches the cargo arrangement formula;
② Goods are automatically palletized in the palletizing platform to complete;
① Cargo palletizing is completed or at the same time, the truck is driven by the driver in accordance with the ground guide line to enter the loading space in reverse at slow speed;
③The vehicle is detected by the rear detection sensor, which sends out a prompt voice and flash to indicate that “the vehicle is in place”, and the driver stops the vehicle;
If the parking position and deflection angle are not within the range, the driver will be prompted to shift the vehicle body to reset the position;
④ Staff handheld terminal display to confirm the vehicle information, to confirm the location of the vehicle. Confirm that there is no error click on the handheld terminal confirmation button to start work;
⑤ The loading management system sends the vehicle information, such as vehicle type, width, height, etc. to the system APP, and the system automatically plans the loading volume. The system plans the loading path and completes the loading.
⑥ After loading is completed, feedback completion signal and data, the loading system forks return to the origin. And prompt the driver to finish loading and can drive away from the loading position.

The system supports only manual completion of the loading process:
① Manually operate the handheld terminal, manually confirm the palletizing position, and manually push the goods into the truck.
② After manually confirming the pushing in length; the flat plate falls down and exits.

We rely on the Internet of Things, artificial intelligence and other information means to create automatic loading system, is committed to providing customers with “the overall solution of automatic loading system”, which includes complete sets of equipment, as well as the design of automatic loading system, research and development, technical training and perfect after-sales system, to help customers smooth operation of logistics and warehousing!